Plastic Injection Helmet Mould Design Kelong Mould Helmet Molds
Kelong Mould is a highly reputable and experienced manufacturer of plastic injection molds, specializing in a wide range of products including household molds, furniture molds, and industrial molds. With a commitment to quality, precision, and innovation, we have become a trusted partner for clients worldwide.
Our mould include a different range of molds such as table molds, bucket molds, basket molds, dustbin molds, storage box molds, baby bathtub molds, flowerpot molds, crate molds, washbasin molds, chair molds, drawer molds, stool molds, baby set molds, laundry basket molds, pallet molds, trash can molds, spoon molds, knife molds, fork molds, thin wall box molds, and cap molds. Our team of highly skilled technicians and engineers is dedicated to designing and producing molds that meet the most demanding specifications.
Our Helmet moulds:
Half open Face Helmet Mould
Full Face Helmet Mould
Motorcycle Helmet Mould
ABS Helmet Mould
Industry Safety Helmet Mould
Adults and Children Helmet Mould
Electobike Helmet Mould
Mould name: High Quality Helmet Mould
Number of cavities: 1 cavity/2 cavities
Die steel material: P20/718H/NAK80/S136H
Mould size: 500X500X600mm
Suitable for injection moulding machine: 250T Injection Molding Machine
Hot runner: YUDO/HASCO/Master
Ejection system: Ejector Pin
Mould cycle time: 30S
Mould life: One million
Mould lead time: 55 days
| Mould Name |
Plastic Injection Helmet Mould Design Kelong Mould |
| Mold Meterial |
P20,2738,718H,NAK80,2316,S136,H13,etc |
| Mold Base |
Self-made,LKM,DME,ASSAB |
| Cavity |
Single/multi |
| Runner |
Cold runner and hot runner |
| Hot Runner Brand |
INCO, HUSKY,YUDO and so on |
| Degsin Software |
UG:Aoto CAD and so on |
| Mold Life |
50-500 million Shots/ 5-6 years, Even in 10 years in good maintenance |
| T1 Time |
50-60 days |
| Plastic Material |
PP PC ABS PET PE PVC PMMA TPR PA6,PA66,ASA,POM,PS,ABS,ABS+GF,ABS+PC,POM(Derlin) |
| Gate Type |
Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
| Mould Surface Treatment |
EDM, texture, high gloss polishing |
| Quality System |
ISO9001,SGS,TS16949 |
| HS Code |
8480719090 |
| Origin |
Zhejiang China |
| Installation |
fixed |
| Package |
Wooden Case |
| Mould material |
Hardness |
Mould life |
| P20 |
HRC 28-33 |
>300,000 shots |
| 718 |
HRC 33-36 |
>500,000 shots |
| H13 |
HRC >43 |
>800,000 shots |
| 2344 |
HRC >48 |
>800,000 shots |
| S136 |
HRC 48-52 |
>1,000,000 shots |
Mould QC
Our QC team will make all their efforts by "Scheme + supervise + prevent + transmit", to be sure that each project comes to successful completion.
1. Mould design control
Kelong can provide product analysis and Mouldflow reports, will feedback to customers about the issue arising on the product drawing, such as the Thin thickness area, shrinkage mark, welting mark, Air vent, undercuts, gate location, gate type, etc. After the design is finished, we'll check on the Mould strength, part line, cooling system, interference area, Thin thickness area, etc. To be sure the drawing provided by Kelong is in excellent status for the longer mould life and work efficiency for customers.
2. Mould material control
Steel suppliers are requested to provide steel quality guarantee certificate and steel certificate, Kelong will do steel inspection before acceptance.
3. Mould Processing quality control
Controlling key procedure quality and managING the project progress according to mold processing documents, we provide weekly progress and quality report to customers.
The mould technician is required to check the Mold appearance, cooling system, mold assemble, process procedures carefully according to Kelong standard and customers standards.
4. Mould spare parts purchasing and control
We'll focus on qualified spare parts to meet customer requirements on standard parts models, standard quality and needed purchase time.
5. Mould assembly control
Physical processing will be undertaken as per the established procedure documents and be inspected relatively, strictly checking on the matching between core, cavity, inserts, guide pillar, return pin, angle lifter, sliders, ejector pin, cooling system, connector, etc.
6. Mould check before shipment
Prepare documents before shipment, such as spare parts list, mold testing video, processing files, 2D/3Ddrawings. For sure we'll pack and ship as per customers' requirements with safety protection for sea and air shipment.
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WHY CHOOSE US?
We have enjoyed rich experience in deal with injection mould and plastic parts.
Kelong R&D Center
Kelong offers a complete design solution, providing customer support at all of a product development cycle. If you have a new idea, we will develop your ideas, exploring innovative solutions from concept sketches, all the way through to a fully engineered and marketable solution.
We have our national R&D studio for plastic industry technology development. Over the past 10 years, Kelong has already gained more than 100 certificates of patents in mold design, mold structure making, plastic components invention, plastic parts functional improvement as well as new inventions of plastic field.
Kelong R&D has achieved solutions like gas assistant plastic molding technologies, water injection plastic molding technologies, high light injection molding, stacking molding, multi-color injection molding, foam injection molding and so on. All these are the latest plastic industry technology in Europe. Therefore, Kelong is ranking the top of Chinese mould makers and gains a unique advantage in the molding market.
Our technical team can draw upon many years of experience from the multiple disciplines that are required to develop a successful molded product. We analyse the component design of all new projects and apply our experience of 'design for manufacture' to maximize mould ability, minimize second operations, reduce assembly time and simplify tooling - adding value at every stage, resulting in the ideal combination of material, mold, manpower, and machine for efficient and cost-effective production.
Taizhou KELONG PLASTIC MOLD is located in "Chinese Mold Kingdom"-Huangyan, Taizhou, China. It only takes 40 mins from Luqiao Airport and 15mins from Taizhou speed train station by car.
Kelong Mould is specializes in the development of various large-scale injection molds. And involved in all kinds of automotive parts , household , Home appliances and daily necessities molds and provides one-stop service for mold semi-finished products processing and we has established a complete sales network and customer channels in Europe, South America, the Middle East, North Africa, Southeast Asia and other regions.
Kelong teams consist of 55 experienced employees, they engaged in mould design,manufacturing & produce a variety of plastic injection mold with mature team of highly skilled designers, Project Managers,Fabrication Technicians that ensure strictly control all of the project success.
Welcome all the friends come to visit, guide and negotiate business.
- - - - - -Kelong Mould Workshop- - - - - -
Kelong has lots of high precision tooling machine to ensure the quality of the moulds, like high precision CNC machines, Gao Feng brand from Taiwan. Two heads EDM machine, which is not only working more efficiently but also applicable for huge moulds. High-speed engraving machines can guarantee a fast speed and high precision mould processing, even though it is costlier than normal ones.
There are 3 big die spotting machines that can assemble big moulds instead of the labor force,so that we can get high-quality mould and save time.We have equipped our machines on a product-specific basis with the latest detecting systems, each mould shall bein spected before delivering to the end-user.
Due to strong mold tooling capacity and wide mold tooling range, Kelong special one who challenges the world-leading mold tooling capacity, first- class quality standard and latest mold technology skills.
Kelong imported European tooling equipment to gain high precision molding tooling effect and therefore, keeps the best position of high-quality China mold maker. We strict quality control system also thanks to the CMM equipment that can give fine data feedback for each tooling finished component and insert. See the process inspection report, you can understand Kelong quality and in case the components are not reaching the tooling tolerance standard, it will be either re-tooling or changed to new parts.
- - - - - -Kelong Mould Sample Exhibition Hall- - - - - -
- - - - - -Kelong Mould Certificate - - - - - -
- - - - - -Kelong Mould Production Process- - - - - -
1. Q: Where is your company or factory?
A: We are located in Zhejiang, Taizhou, We have our own factory.
2. Q: Can you make design?
A: We'll be glad to make designs for you, both product and mould, and for free.
Complete product 2D & 3D and mould 2D & 3D will supply to clients after order.
3. Q: What type of mould you can make?
A: We can make all kinds of plastic injection mould, especially rich Experience on household moulds.
4. Q: What type of files can you accept?
A: We can accept different types of files such as DXF, DWG, IGS, IGES, STP, PRT, X_T, PDF.
5. Q: What type of steel do you use?
A: P20, P20 (H), 718, 718 (H), 2738, 2738 (H), H13, NAK80,2344, S136, 4Cr13, S55C,C45#
6. Q: What kind of material you use for test mould and production?
A:PP, PC, PS, PE, HDPE, POM, PA6, PA66, PA6+GF, ABS, TPU, TPE, PVC, SMC, BMC,
We have rich experience for manufacturing product with these materials and know how to adjust Parameter to get the perfect product.
7. Q: How to send sample?
A: The quotation we offer you including The cost of sample delivery 2 times samples by DHL, UPS, EMS,FEDEX or TNT.
Our Helmet moulds:
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