Taizhou Mold Factory Customized Injection Plastic Headlight Mould for Motorcycle

Product Description

 

Plastic Injection Helmet Mould Design Kelong Mould Helmet Molds
Kelong Mould is a highly reputable and experienced manufacturer of plastic injection molds, specializing in a wide range of products including household molds, furniture molds, and industrial molds. With a commitment to quality, precision, and innovation, we have become a trusted partner for clients worldwide.

Our mould include a different range of molds such as table molds, bucket molds, basket molds, dustbin molds, storage box molds, baby bathtub molds, flowerpot molds, crate molds, washbasin molds, chair molds, drawer molds, stool molds, baby set molds, laundry basket molds, pallet molds, trash can molds, spoon molds, knife molds, fork molds, thin wall box molds, and cap molds. Our team of highly skilled technicians and engineers is dedicated to designing and producing molds that meet the most demanding specifications.

Our Helmet moulds:
Half open Face Helmet Mould
Full Face Helmet Mould
Motorcycle Helmet Mould
ABS Helmet Mould
Industry Safety Helmet Mould
Adults and Children Helmet Mould
Electobike Helmet Mould

 

Product Parameters

 

Mould name: High Quality Motorcycle Mould
Number of cavities: 1 cavity
Die steel material: P20/718H/NAK80/S136H
Mould size: 500X500X600mm
Suitable for injection moulding machine: 250T Injection Molding Machine
Hot runner: YUDO/HASCO/Master
Ejection system: Ejector Pin
Mould cycle time: 30S
Mould life: One million
Mould lead time: 55 days

Mould Name	Plastic Injection Helmet Mould Design Kelong Mould
Mold Meterial	P20,2738,718H,NAK80,2316,S136,H13,etc
Mold Base	Self-made,LKM,DME,ASSAB
Cavity	Single/multi
Runner	Cold runner and hot runner
Hot Runner Brand	INCO, HUSKY,YUDO and so on
Degsin Software	UG:Aoto CAD and so on
Mold Life	50-500 million Shots/ 5-6 years, Even in 10 years in good maintenance
T1 Time	50-60 days
Plastic Material	PP PC ABS PET PE PVC PMMA TPR PA6,PA66,ASA,POM,PS,ABS,ABS+GF,ABS+PC,POM(Derlin)
Gate Type	Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc.
Mould Surface Treatment	EDM, texture, high gloss polishing
Quality System	ISO9001,SGS,TS16949
HS Code	8480719090
Origin	Zhejiang China
Installation	fixed
Package	Wooden Case

 

Mould material	Hardness	Mould life
P20	HRC 28-33	>300,000 shots
718	HRC 33-36	>500,000 shots
H13	HRC >43	>800,000 shots
2344	HRC >48	>800,000 shots
S136	HRC 48-52	>1,000,000 shots

Mould QC

Our QC team adheres to the quality management principle of "Planning + Supervision + Prevention + Traceability", making every effort to ensure the successful delivery of every mold project.

1. Mold Design Control

Kelong provides professional product feasibility analysis and Moldflow simulation reports. We proactively inform customers of potential risks in product drawings, including thin-wall sections, sink marks, weld lines, air traps, undercuts, as well as optimal gate positions and gate types. Upon design completion, we conduct comprehensive inspections covering mold structural strength, parting lines, cooling systems, mechanical interference and thin-wall areas. This rigorous check ensures all finalized design drawings deliver extended mold service life and stable production efficiency for clients.

2. Mold Material Control

All steel suppliers are required to issue official steel quality certification and material certificates. Kelong carries out independent incoming inspection for all mold steel before acceptance and stock-in to guarantee base material quality.

3. Mold Processing Quality Control

We strictly control the quality of key processing procedures and manage project progress in accordance with standardized mold processing documents. Weekly project progress and quality reports are submitted to customers for timely updates.

Our mold technicians perform meticulous inspections on mold appearance, cooling systems and overall assembly, following both internal factory standards and customized customer specifications throughout all processing stages.

4. Mold Spare Parts Procurement & Control

We exclusively source qualified standard spare parts, strictly complying with customer requirements on part models, quality specifications and procurement lead time to match diverse production demands.

5. Mold Assembly Control

Mold assembly is executed strictly in accordance with standardized procedural documents with full-process inspection. We verify the fitting accuracy of core and cavity, inserts, guide pins, return pins, angle lifters, sliding mechanisms and ejector pins, as well as the tightness and functionality of cooling systems and connecting components.

6. Pre-Shipment Mold Inspection

Before delivery, we complete full document preparation, including spare parts lists, mold trial videos, processing records, and 2D/3D design drawings. All molds are packaged with professional moisture-proof and shockproof protection, complying with sea and air shipping standards, and delivered strictly in accordance with customer requirements.

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                                              OUR MAIN PRODUCTS

 

Kelong R&D Center

Kelong offers a complete design solution, providing customer support at all of a product development cycle. If you have a new idea, we will develop your ideas, exploring innovative solutions from concept sketches, all the way through to a fully engineered and marketable solution.
We have our national R&D studio for plastic industry technology development. Over the past 10 years, Kelong has already gained more than 100 certificates of patents in mold design, mold structure making, plastic components invention, plastic parts functional improvement as well as new inventions of plastic field.
Kelong R&D has achieved solutions like gas assistant plastic molding technologies, water injection plastic molding technologies, high light injection molding, stacking molding, multi-color injection molding, foam injection molding and so on. All these are the latest plastic industry technology in Europe. Therefore, Kelong is ranking the top of Chinese mould makers and gains a unique advantage in the molding market.
Our technical team can draw upon many years of experience from the multiple disciplines that are required to develop a successful molded product. We analyse the component design of all new projects and apply our experience of 'design for manufacture' to maximize mould ability, minimize second operations, reduce assembly time and simplify tooling - adding value at every stage, resulting in the ideal combination of material, mold, manpower, and machine for efficient and cost-effective production.

Company Profile

 

                                                       WHY CHOOSE US?

                                      We have enjoyed rich experience in deal with injection mould and plastic parts.
Taizhou KELONG PLASTIC MOLD is located in "Chinese Mold Kingdom"-Huangyan, Taizhou, China. It only takes 40 mins from Luqiao Airport and 15mins from Taizhou speed train station by car.

Kelong Mould is specializes in the development of various large-scale injection molds. And involved in all kinds of automotive parts , household , Home appliances and daily necessities molds and provides one-stop service for mold semi-finished products processing and we has established a complete sales network and customer channels in Europe, South America, the Middle East, North Africa, Southeast Asia and other regions.

Kelong teams consist of 55 experienced employees, they engaged in mould design,manufacturing & produce a variety of plastic injection mold with mature team of highly skilled designers, Project Managers,Fabrication Technicians that ensure strictly control all of the project success.

Welcome all the friends come to visit, guide and negotiate business.

                                  - - - - - -Kelong Mould Workshop- - - - - -
Kelong has lots of high precision tooling machine to ensure the quality of the moulds, like high precision CNC machines, Gao Feng brand from Taiwan. Two heads EDM machine, which is not only working more efficiently but also applicable for huge moulds. High-speed engraving machines can guarantee a fast speed and high precision mould processing, even though it is costlier than normal ones.

There are 3 big die spotting machines that can assemble big moulds instead of the labor force,so that we can get high-quality mould and save time.We have equipped our machines on a product-specific basis with the latest detecting systems, each mould shall bein spected before delivering to the end-user.

Due to strong mold tooling capacity and wide mold tooling range, Kelong special one who challenges the world-leading mold tooling capacity, first- class quality standard and latest mold technology skills.

Kelong imported European tooling equipment to gain high precision molding tooling effect and therefore, keeps the best position of high-quality China mold maker. We strict quality control system also thanks to the CMM equipment that can give fine data feedback for each tooling finished component and insert. See the process inspection report, you can understand Kelong quality and in case the components are not reaching the tooling tolerance standard, it will be either re-tooling or changed to new parts.

Sample Exhibition Hall

                              - - - - - -Kelong Mould Sample Exhibition Hall- - - - - -

Certificate

                                    - - - - - -Kelong Mould Certificate - - - - - -

Mould Production Process

                            - - - - - -Kelong Mould Production Process- - - - - -

FAQ

 

1. Q: Where is your company or factory?
     A: We are located in Zhejiang, Taizhou, We have our own factory.

2. Q: Can you make design?
     A: We'll be glad to make designs for you, both product and mould, and for free.
     Complete product 2D & 3D and mould 2D & 3D will supply to clients after order.

3. Q: What type of mould you can make?
     A: We can make all kinds of plastic injection mould, especially rich Experience on household moulds.

4. Q: What type of files can you accept?
     A: We can accept different types of files such as DXF, DWG, IGS, IGES, STP, PRT, X_T, PDF.

5. Q: What type of steel do you use?
     A: P20, P20 (H), 718, 718 (H), 2738, 2738 (H), H13, NAK80,2344, S136, 4Cr13, S55C,C45#

6. Q: What kind of material you use for test mould and production?
     A:PP, PC, PS, PE, HDPE, POM, PA6, PA66, PA6+GF, ABS, TPU, TPE, PVC, SMC, BMC,
        We have rich experience for manufacturing product with these materials and know how to adjust Parameter to get the perfect product.

7. Q: How to send sample?
     A: The quotation we offer you including The cost of sample delivery 2 times samples by DHL, UPS, EMS,FEDEX or TNT.