Automotive lamp moulds include front and rear headlight moulds, tail lamp lens moulds, etc. On the automotive lamp moulds, the pre-CAE analysis is used to predict the moulding pressure, and the actual moulding pressure is reduced by rationally setting the runner, and the sticking of the front mould is reduced; The headlight BEZEL, through the CAE analysis in the early stage, uses the method of adding and subtracting glue and drainage to avoid welding marks in the visible area. Since the automobile lamp mould belongs to the exterior parts, the requirements for the appearance of the product are very high, and the mould needs to be polished to the mirror surface requirements.
In the process of automotive lamp mould design, Kelong will help customers to adjust the wall thickness of the product reasonably and find the best balance between product quality and production cost. Predict defects such as weld lines, air marks, trapped air and other defects in the appearance of products, predict and control them on the mould.
Kelong can predict product deformation, help customers improve product assembly structure, and design pre-deformation in advance. Automobile lamp moulds need to arrange reasonable glue feeding positions and cooling systems to achieve the best process results and the most economical investment. According to the characteristics of plastic parts, the lamp housing plastic parts have the risk of sticking and fixing, and the design of plastic parts needs to prevent sticking.
Mould name: Car Lamp Mould
Product size: 610*280*450mm
Number of cavities: 2 cavity
Die steel material: P20/718H/NAK80/S136H
Mould size: 1000*900*1200mm
Suitable for injection moulding machine: 850T
Hot runner: YUDO/HASCO/Master
Ejection system: Thimble ejection
Mould cycle time: 90S
Mould life: One million
Mould lead time: 65-85 days
Mould characteristics: 1. The appearance of the car lamp mould has no problems such as depression, shrinkage, flash, etc.
2.The mould can meet the customer's required size through three-coordinate detection.
3. There are 6 upside-down buckles on the outer side of the plastic part, and the lateral core-pulling structure is adopted.
Kelong Mould is a one reliable and professional high quality custom plastic mould manufacturer engaged in mould design,manufacturing & produce a variety of plastic injection moulds.We have a mature team of highly skilled designers, Engineers, Project Managers and Fabrication Technicians that ensure strictly control all of the project success.
We Specialize in manufacturing all kinds of plastic injection moulds,such as plastic crate moulds, plastic pallet moulds,plastic chair moulds, plastic household moulds, plastic Home-appliance moulds, Plastic industries moulds,tableware moulds,etc.
1. Q: Where is your company or factory?
A: We are located in Zhejiang, Taizhou, We have our own factory.
2. Q: Can you make design?
A: We'll be glad to make designs for you, both product and mould, and for free.
Complete product 2D & 3D and mould 2D & 3D will supply to clients after order.
3. Q: What type of mould you can make?
A: We can make all kinds of plastic injection mould, especially rich Experience
on household moulds.
4. Q: What type of files can you accept?
A: We can accept different types of files such as DXF, DWG, IGS, IGES, STP, PRT, X_T, PDF.
5. Q: What type of steel do you use?
A: P20, P20 (H), 718, 718 (H), 2738, 2738 (H), H13, NAK80,2344, S136, 4Cr13, S55C,C45#
6. Q: What kind of material you use for test mould and production?
A:PP, PC, PS, PE, HDPE, POM, PA6, PA66, PA6+GF, ABS, TPU, TPE, PVC, SMC, BMC,
We have rich experience for manufacturing product with these materials and know
how to adjust Parameter to get the perfect product.
7. Q: How to send sample?
A: The quotation we offer you including The cost of sample delivery 2 times samples by
DHL, UPS, EMS,FEDEX or TNT.